Samuel-De Champlain Bridge Already Showing Rust

The Samuel-De Champlain Bridge, inaugurated in 2019, is facing significant rust issues just six years after its opening. Reports indicate that inadequate sealing products were used on numerous joints, allowing water to penetrate and initiate corrosion. This situation requires urgent attention to prevent further deterioration.
Rust Issues on Samuel-De Champlain Bridge
Located over the Saint-Laurent River, the Samuel-De Champlain Bridge witnesses a daily traffic flow of approximately 160,000 vehicles. Despite its recent inauguration, signs of visible rust have emerged, particularly around the upper parts of its supporting pillars. Observers have noted orange stains and rings, indicating corrosion on the exposed steel.
Construction Flaws Identified
Martin Chamberland, the operations director for Groupe Signature on the Saint-Laurent, acknowledged the premature corrosion. This issue stems from a sealing product that was not waterproof, leading to cracks that enable moisture infiltration. Each support structure, composed of four large steel pieces, was intended to be airtight, but the current sealant fails to meet this requirement.
- Rust Detection: Noticed in several places since 2020.
- Sealing Issues: More than 330 joints across the bridge are affected.
- Maintenance Challenge: Accessing high joint locations in the river presents significant challenges.
Steps to Address the Problem
To remedy the situation, the current sealant must be removed and replaced with a more effective product. However, no reliable solution has been identified yet, delaying the project timeline. Chamberland expressed uncertainty regarding project costs, emphasizing the complexity of finding an effective sealing solution.
Safety and Structural Integrity
Despite the rust issues, Chamberland reassures that the bridge’s overall structure remains reliable and robust. The presence of corrosion has no immediate impact on the safety of the bridge, which was constructed as part of a public-private partnership involving the Canadian government and multinational companies.
Corrosion on Other Structures
Additional concerns have arisen regarding a small bridge linking the bicycle path to the Samuel-De Champlain Bridge. Visible corrosion on this structure suggests design flaws that allowed water to accumulate between steel and concrete interfaces, causing further rust development.
Timeline of the Samuel-De Champlain Bridge
| Year | Event |
|---|---|
| 2015 | Construction begins with a budget of $4.2 billion. |
| 2019 | Official opening of the bridge; deconstruction of the old bridge starts. |
| 2020 | Initial signs of rust detected due to sealant permeability. |
| 2025 | Testing of potential replacement sealants is ongoing. |
The Samuel-De Champlain Bridge continues to serve a vital role in connecting regions while addressing pressing maintenance challenges. Further developments regarding the rust issues will determine the bridge’s future integrity and safety. El-Balad will provide updates on any progress in resolution efforts.




